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> Rusted Screws Advice, Headlights
chandler1969
post Apr 7 2026, 07:03 AM
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Need some advise on rusted screws that hold the headlights in. They will not come out with a screw driver. I'm afraid I will strip or break the head. I have doused them with PB Blaster. Whats the best way to remove these? Obviously one is complete toast from PO.

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DennisV
post Apr 7 2026, 07:13 AM
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QUOTE(chandler1969 @ Apr 7 2026, 06:03 AM) *

Need some advise on rusted screws that hold the headlights in. They will not come out with a screw driver. I'm afraid I will strip or break the head. I have doused them with PB Blaster. Whats the best way to remove these? Obviously one is complete toast from PO.

Went through this myself not long ago.

You could try hitting them with a small propane or butane torch if you can control the flame.

Otherwise I'd grab them with vice grips to break them free. Even if it's the threaded side for a secure grip. Replace the screws.

Last resort cut them off with a Dremel.
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Jamie
post Apr 7 2026, 07:24 AM
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QUOTE(chandler1969 @ Apr 7 2026, 05:03 AM) *

Need some advise on rusted screws that hold the headlights in. They will not come out with a screw driver. I'm afraid I will strip or break the head. I have doused them with PB Blaster. Whats the best way to remove these? Obviously one is complete toast from PO.

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Chandler1969 from Georgetown KY? Have we ever met, and we need to get in touch!
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mepstein
post Apr 7 2026, 07:37 AM
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A bit of heat from an torch and then touch a piece of paraffin to the hot metal. Unlike oils that evaporate, paraffin will wick into the threads when hot. Works well most of the time.
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chandler1969
post Apr 7 2026, 07:56 AM
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QUOTE(Jamie @ Apr 7 2026, 05:24 AM) *

QUOTE(chandler1969 @ Apr 7 2026, 05:03 AM) *

Need some advise on rusted screws that hold the headlights in. They will not come out with a screw driver. I'm afraid I will strip or break the head. I have doused them with PB Blaster. Whats the best way to remove these? Obviously one is complete toast from PO.

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Chandler1969 from Georgetown KY? Have we ever met, and we need to get in touch!



Not sure if we have, although I'm in Lawrenceburg now but I do go to Georgetown from time to time.
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chandler1969
post Apr 7 2026, 07:57 AM
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QUOTE(DennisV @ Apr 7 2026, 05:13 AM) *

QUOTE(chandler1969 @ Apr 7 2026, 06:03 AM) *

Need some advise on rusted screws that hold the headlights in. They will not come out with a screw driver. I'm afraid I will strip or break the head. I have doused them with PB Blaster. Whats the best way to remove these? Obviously one is complete toast from PO.

Went through this myself not long ago.

You could try hitting them with a small propane or butane torch if you can control the flame.

Otherwise I'd grab them with vice grips to break them free. Even if it's the threaded side for a secure grip. Replace the screws.

Last resort cut them off with a Dremel.



Thanks, I was thinking the same but wanted some expert advise before proceeding!
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chandler1969
post Apr 7 2026, 07:57 AM
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QUOTE(mepstein @ Apr 7 2026, 05:37 AM) *

A bit of heat from an torch and then touch a piece of paraffin to the hot metal. Unlike oils that evaporate, paraffin will wick into the treads when hot. Works well most of the time.



I will give that a try to see if that will help break them loose.
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914werke
post Apr 7 2026, 08:43 AM
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Here you go!

http://www.914world.com/bbs2/index.php?s=&showtopic=360108&view=findpost&p=3007648
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914werke
post Apr 7 2026, 08:44 AM
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"I got blisters on me fingers"
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Whoops link didnt work ...Here you go!
HERE

Ive found the best way is to use a small set of vise grip to bite the sides.
The screws are junk anyway so go to town , all you have to do is loosen them
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chandler1969
post Apr 7 2026, 09:06 AM
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QUOTE(914werke @ Apr 7 2026, 06:44 AM) *

Here you go!

HERE



Thanks! Placing an order!
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chandler1969
post Apr 7 2026, 09:08 AM
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QUOTE(914werke @ Apr 7 2026, 06:44 AM) *

Here you go!

HERE



Well, you're out of stock on the fasteners.
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914werke
post Apr 7 2026, 09:14 AM
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QUOTE(chandler1969 @ Apr 7 2026, 06:03 AM) *

Need some advise on rusted screws that hold the headlights in. They will not come out with a screw driver. I'm afraid I will strip or break the head. I have doused them with PB Blaster. Whats the best way to remove these? Obviously one is complete toast from PO.

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Nah Im just remiss on maintaining the store inventories. I have them. Ill update.
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